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February 8, 2020 01:00 pm

Researchers Develop System That Transforms CO2 Into Concrete

An anonymous reader quotes a report from IEEE Spectrum: A team from the University of California, Los Angeles, has developed a system that transforms "waste CO2" into gray blocks of concrete. In March, the researchers will relocate to the Wyoming Integrated Test Center, part of the Dry Fork power plant near the town of Gillette. During a three-month demonstration, the UCLA team plans to siphon half a ton of CO2 per day from the plant's flue gas and produce 10 tons of concrete daily. Carbon Upcycling UCLA is one of 10 teams competing in the final round of the NRG COSIA Carbon XPrize. The global competition aims to develop breakthrough technologies for converting carbon emissions into valuable products. The UCLA initiative began about six years ago, as researchers contemplated the chemistry of Hadrian's Wall -- the nearly 1,900-year-old Roman structure in northern England. Masons built the wall by mixing calcium oxide with water, then letting it absorb CO2 from the atmosphere. The resulting reactions produced calcium carbonate, or limestone. But that cementation process can take years or decades to complete, an unimaginably long wait by today's standards. "We wanted to know, 'How do you make these reactions go faster?'" Gaurav Sant, a civil engineering professor who leads the team, recalled. The answer was portlandite, or calcium hydroxide. The compound is combined with aggregates and other ingredients to create the initial building element. That element then goes into a reactor, where it comes in contact with the flue gas coming directly out of a power plant's smokestack. The resulting carbonation reaction forms a solid building component akin to concrete. The UCLA system is unique among green concrete technologies because it doesn't require the expensive step of capturing and purifying CO2 emissions from power plants. Sant said his team's approach is the only one so far that directly uses the flue gas stream. The group has formed a company, CO2Concrete, to commercialize their technology with construction companies and other industrial partners.

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