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March 15, 2018 12:10 am

Tesla Employees Say Automaker Is Churning Out a High Volume of Flawed Parts

Several current and former employees of Tesla said that the automaker is manufacturing a surprisingly high ratio of lawed parts and vehicles, leading to more rework and repairs than can be contained at its factory in Fremont, California. CNBC reports: One current Tesla engineer estimated that 40 percent of the parts made or received at its Fremont factory require rework. The need for reviews of parts coming off the line, and rework, has contributed to Model 3 delays, the engineer said. Another current employee from Tesla's Fremont factory said the company's defect rate is so high that it's hard to hit production targets. Inability to hit the numbers is in turn hurting employee morale. To deal with a backlog of flawed parts and vehicles, said these current and former employees, Tesla has brought in teams of technicians and engineers from its service centers and remanufacturing lines to help with rework and repairs on site in Fremont. They also said that sometimes the luxury EV maker has taken the unusual measure of sending flawed or damaged parts from Fremont to its remanufacturing facility in Lathrop, California, about 50 miles away, instead of fixing those parts "in-line." Tesla flatly denies that its remanufacturing teams engage in rework. "Our remanufacturing team does not 'rework' cars," a spokesperson said. The company said the employees might be conflating rework and remanufacturing. It also said every vehicle is subjected to rigorous quality control involving more than 500 inspections and tests. The report from CNBC has caused Tesla's stock to tumble today. You can read Tesla's full statement about the CNBC report here.

Read more of this story at Slashdot.


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