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June 25, 2015 10:00 pm

Making a Birdhouse is Like 'Hello World' for a Versatile Factory Robot (2 Videos)

Many millions of American students have been called on to construct a wooden birdhouse as part of a middle- or high-school shop class. To make a birdhouse from wood and nails may not requite advanced carpentry, but it does take eye-hand coordination, object recognition, the ability to lift constituent pieces, and to grasp and wield tools -- and each of those can be broken down further into smaller tasks and skills of the kind that we as humans don't generally have to think about. ("Rotate wrist slightly to account for board angle.") For robots, it's another story: like the computers that run them, robots generally only do what they're told. Industrial robots can do some complex tasks, but they're expensive and complex to program. Benjamin Cohen is a Ph.D candidate at the University of Pennsylvania working under adviser Maxim Likhachev with a real-world, cheap way to make robots to accomplish a multi-step project with minimal human intervention, which he calls "autonomous robotic assembly." Project Birdhouse -- part of his Ph.D. work, along with teammates Mike Phillips and Ellis Ranter -- is Cohen's effort to create a sort of "Hello, World" for robots. With a combination of a research-platform robot base, off-the-shelf parts, like a nail gun (read: "One not built for robot use"), and software to squeeze greater accuracy out of the system as a whole, he and his colleagues have come up with a robot that can grab a selection of parts, align them properly, and assemble them with nails into a functional birdhouse. QR codes let the robot give the robot a sort of recipe to follow, and the system is smart enough to squawk if it doesn't have the right parts to complete the task. (Check out more video with the robot in action, and a great many photos, sketches, and diagrams illustrating the project's evolution.) NOTE: We split today's video in half, with both halves running right here, today. This way, if you watch the first video and and want to learn more, you can move on to the second one. And the transcript not only covers both videos, but has "bonus" material that isn't in either one.

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